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July 20, 2024, 11:22 pm

Many sizes and designs are available to meet the most stringent process needs. Fluidmix offers multi-shaft mixers with wide range of mounting and lifting options, you may choose mixer with stand or directly mounted on the tank. This means that the rotates at a slower speed or RPM than other conventional single-shaft mixers. With a powerful push, your product is forced out of the dispersion tank so it takes less labor and time to empty and clean your equipment. Available in dual shaft or tri shaft. The mixers also feature stainless steel type 304 dimpled, dual-zone jackets designed for 100 psig at 200oF. From laboratory sized units to full production scale batch mixers, our multi-shaft and planetary mixers can mix products up to 1mil. Multi-Shaft Mixer Overview. Their extensive range of pumps and process systems are designed to withstand extremities when delivering efficient metering, processing and analyzing. 3% between 2022 and 2032. Our most popular sizes for Laboratory Planetary Dispersers include 1 quart, half gallon, and 1-5 gallons. After the mixing/kneading cycle is complete, the screw is reversed and it transports the mixed materials from the mix zone out through a discharge die and on to further processing or packaging. Air/oil lift cylinder (electro/hydraulic lift available upon request).

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Portable stand with rotation plate only. The disc-mounted blade is used for products with lower viscosity and to push the product from center to the outer wall. Test-To-Own Demo Program. Multi Shaft High Viscosity Mixers. • Floor-level or lift-to-discharge through gate valve. Purees and Slurries. — in real time as you gather data. Multi-Shaft Mixers are highly efficient and versatile equipment ideal for developing formulations of wide ranging viscosities and characteristics. The ROSS Triple Shaft Mixers are a versatile and highly customizable system for making viscous formulations. Multiple blades on each of the disperser shafts can also provide added mixing. Smoothies and Thicker Beverages. Meanwhile, the anchor is constantly moving material from the vessel perimeter to the interior where the two high speed devices pull it into their localized flow patterns. Independently Driven Agitators – The agitator system is highly customizable in terms of blade combinations and designs.

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Scrapers clean the vessel sidewalls and bottom as the product level falls. The LZ Dual Shaft Mixer is used for materials with viscosities ranging from 1 to 500, 000 centipoises such as putties, chewing gums, and soaps. The main features of the multi-shaft mixers are: - Hoist or tank mounted configuration. The planetary/disperser hybrid mixers on the line commonly operate with batch sizes of 300 gallons or more (Figure 5) but 750-gallon planetary mixers are coming online soon and 1, 000-gallon ones are not far off. Each multi-shaft can be customized to meet the needs of the customer. We also design variety of blade configurations to address a wide variety of product parameters. It is designed with wetted stainless steel parts for long lasting durability. Medium-size models have a free-swivelling base that lets the media's own viscosity create the rotation. However, in general, the laboratory should be equipped to evaluate such parameters as viscosity, density, particle/droplet sizes and distribution, and fineness of grind. Tank mounted units are Model DVF from Series 4070, while the post mounted units are Models HVF form Series 4072. Does the formulation include heat-sensitive materials? When the material viscosity is too high, localized heating may occur in the blade area and product mixing becomes inefficient.

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Solvents and Lubricants. The double planetary mixer (Figure 1) is designed to mix materials that are sticky and don't flow easily. Multi-shaft mixers are often utilized to mix medium to high viscosity products. PDM 2 Gallon Standard. Some applications will reach a viscosity peak mid-processing and finish as a low-viscosity fluid. These make it better for extracting protein from material source. Hair Dyes, Gels and. Motors, control panels and all electrical components are customized to meet area classification requirements. IMC Mixer Quote Request. Soon the planetary blades no longer are the primary source of shear. The planetary blade feeds materials directly into the high shear zone of the orbiting high speed disperser. Are shear-sensitive materials involved? Product viscosity is around 10, 000 cP.

High Viscosity Multi Shaft Mixers

In the long run, market players will try to provide highly efficient high viscosity mixers, along with improved features, besides being cost-effective. Double Planetary Mixer (shown with high viscosity blades). Simply making the mixer's drive components, shafts and agitators larger in proportion to the mixer's overall size won't suffice. Of fumed silica in about 5 minutes, 25 lbs.

Industrial High Shear Mixers

More aggressive Mixing. Chemical Processing Equipment. They mix highly viscous fluids by the laminar process. Dual shaft mixer with high torque anchor paddle and agitator or high speed disperser.

Multi-shaft mixers are used to mix medium to high-viscosity or poor-flowing materials. DisperseTech offers multi-shaft, double planetary, and planetary centrifugal mixers to provide the correct blend of both shear and flow. To scale up successfully from laboratory testing to full-scale production, test in the largest capacity possible — as close as you can come to your production batch sizes. There are 5 products. The close tolerance between the low-speed sweeping blade and tank make it possible to blend the higher viscosity materials. The rotor/stator is not run again in this cycle. Sample batch procedure. Self-Loading Concrete Mixer Market - The top 5 companies in the world that are manufacturing self-loading concrete mixers account for more than one-fourth market share. From shaft speed or horse power, to tanks, impellers and sweep blade designs, we can help match the technology to your product mix. At viscosities from about 20, 000 to 50, 000 cP, this usually is provided by stationary agitators such as a high-shear rotor/stator mixer, a high-speed disperser, or a combination of the two. ● Coaxial base is the core of this machine, it designed the high speed axis and low speed axis is concentric, consist of outer hollow shaft and inner solid shaft, complex structure and highly machining accurate.

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