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July 21, 2024, 1:58 pm

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13) ADJUSTABLE BOX JOINT JIG (notes on building the for-pay box jig from shop notes). 5" x 11" print shipped to you. 39 is a partial plan view of a finger assembly of the mortise and tenon assembly shown in FIG. 2 Box Joint Jig Videos. 7, 455, 089, which application claims priority under 35 U. C. §119(e) to U. Speed and Feed Chart for Metal Cutting. WL-2016 - Classical Ogee Mouldings. Build a Router Table Box-Joint Jig. Tom uses an old milk crate that has a series of box joints to demonstrate the amount of glue surface that the joint creates. Additionally, the two portions may adjustment relative to one another independent of lateral adjustment of the entire workpiece stop.

Adjustable Box Joint Jig Pdf Editor

Finger joints are typically used when connecting long pieces of wood, in timber framing to create longer members than the original ones. Additional rails may be included, such as for preventing twisting of the template during utilization. Fraction to Decimal Conversion Chart. For example the template 303 may include one or more sections such as a ⅜″ (three-eighths inch) section 311, a ¼″ (one-quarter inch) section 317, and a ½″ (one-half inch) section 313. 74A-D are schematic illustrations of the steps for forming a sliding dovetail dado board. This system allows the template to move front-to-back 148 with respect to a workpiece. Adjustable box joint jig pdf version. Shop-tested guarantee from Woodsmith and ShopNotes magazines. 9, additional indicia may be included for different cuts and joints, such as an alignment marker 134 for the tails of a through dovetail guide and an alignment marker 143 for through dovetail pins. The concentric rings align with the position of cheek cuts made by a router bit. You could cut joint building blocks from different thicknesses of wood for example. 54 is a partial isometric view of a removable threaded rod for use with a removable clamp assembly in accordance with embodiments of the invention; FIG. 1) Screw advance box joint jig plans.

Adjustable Box Joint Jig Pdf Downloads

If there is, take that part, push this nut down a bit further and tighten again. Consider the traditional finger joint jig. For example, the workpiece stop may have a first edge 281 of a first portion 174 positioned against the front face 106 of the jig and a second edge 280 of a second portion 176 positioned against the top face 108. Here are a few tips to help you create the perfect box joints. Of course you could also create new patterns and be really creative, do any sizes that you want. Further, because this embodiment of the mortise and tenon base does not require a top portion 352 to be screwed into top surface 108, the adjustable angle front portion 354 may be used in conjunction with top clamp 277. The upper portion threads 385 match the female threads 375 of the mounting ring 378, and the template guide can be quickly and easily screwed into the mounting ring. An embodiment of the invention is shown in FIG. Box joint jig plan. It's saved me a huge amount of time and money already; I've put together 6 drawers with it now, faster than ever before, and I didn't have to use a single screw or purchase a dado stack to do so. In this manner, the jig apparatus could be used to form mortise and tenon, dovetail, and other joints at an angle other than ninety degrees. Also, watch the video provided to better understand how to make box joints. In this case, a finger 340 from the mortise and tenon finger assembly 314 can be positioned between the front 316 and back 318 rails at an appropriate position for the desired end of the dado. Making Rail and Stile Cutters. The fingers have a tendency to catch on the edge of the workpiece.

Free Box Joint Jig Plans Pdf

In this position, the set-up guide aids in aligning the front rail 316 front-to-back and the right finger assembly 340 b left-to-right. Next, the user mounts the tenon board 554 vertically to the front surface of the jig base. Box joints, also known as finger joints, are a decorative and sturdy method for joining drawers, boxes, and carcases. Free box joint jig plans pdf. Embodiments of the front face 353 have slots 370 that capture the heads of threaded bolts 371, 373.

Woodsmith Adjustable Box Joint Jig

The spring bias presses the block 420 against the rod 426, engaging the corresponding male and female 432 threads. The offset guide mounts magnetically beside the stop 302 used by the first board, thereby providing a new stop that correctly offsets the second board. Adjustable Box Joint Jig. The adjustable guides and clamps allow the craftsperson to secure boards in an up-and-down or left-to-right orientation. Oak and maple are hard enough to hold the fine threads, but soft enough that they spring back and hold the machine screw in position. 37, embodiments of the adjustable fingers 208, 210 may be provided with ramped edges 209. In a further embodiment, the set-up guide can be used to correctly align both mortise and tenon workpieces front-to-back 148 and left-to-right 319. If the box jig wobbles add painter's tape on the inside of the strips.

Adjustable Box Joint Jig Pdf Download

I've used this version to make drawers that are around 1 meter in length. A washer 380 is inserted on a top surface 377 (FIG. Now 1/2 an inch is a little different, in the sense that you need to start counting your first cut on two. And if there's any slop in your miter gauge bar, it can throw off the accuracy of the jig. For each pair of brackets, one bracket 120 a is positioned toward the first side 116 of the template and a second bracket 120 b is positioned toward the second side 122 of the template. Speed Chart for Spirals. It is the intention of the following claims to encompass and include such changes. How to Make a Box Joint Jig. Quick Simple and No Dado Needed. In this manner, turning knob 536 adjust the front-to-back 148 position of the back rail 318, and correspondingly the front rail 316, relative to the base 102. It's relatively easy to put together and it works really well. The height of the router bit should exceed the width of the cut wood piece by just a little bit. 31, embodiments of the invention include a storage device 278 for organizing small accessories associated with the jig such as router bits, template guides, and alignment system blocks as well as other tools and guides. So the challenge was to come up with a design that eliminated as many variables as possible that could reduce accuracy.

Box Joint Jig Plan

You should be able to slip the joint together by hand. A double-ended wrench may be provided having protrusions 444 corresponding to slots 386 at a first end and protrusions 454 corresponding to recesses 450 at a second end. The workpiece stop allows for common adjustment for workpieces disposed on either the front face 106 or the top face 108. 42 is a partial isometric view of the base assembly of FIG. The user may need to halt operations and spend non-productive time removing the dust and debris. The inner ring 400 shows the position of the inside cheek cuts 403, while the material 405 inside of the inner ring will be removed, and any other material will not be affected. The boards can then be fitted together as shown in FIG. For example, the lock bar 154 may have a terminal portion forming a trunnion, and the mounting block may have a corresponding aperture or recess. The indexing key adjusts side to side for different fingers and a replaceable backer prevents tearout. Additionally, a third finger 199 c may engage a third projection 203. The bit stops allow the user to quickly reference these router bit depths.

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In order to vary the length of the mortise or tenon, the user moves the fingers 340 left-to-right 319 along the front and back rails. You want to make sure there's no slack from one end of the rod to the other. Those of skill in the art will appreciate, a kit of outer sleeves having different diameters and/or a kit of collar bodies having different diameters may be included for permitting variable spacing. In the current embodiment, the dust collection chute includes a pair of spaced apart rods 151 (one is referenced), which are removably received in an aperture or recess, included in the base. Users of prior jigs may have experienced difficulty in aligning the template in order to prevent the template from being skewed. In further embodiments, an adjustable bit stop 103, 196 may be used. The process is repeated on each side, left and right, of the guide assembly 321 to insure that the dado guide is correctly spaced along its entire length. Step 10: Using the Jig. Alternatively, the user could set adjustable stops 524 to different lengths in order to create and adjust the taper of a sliding dovetail. Then I sanded, drilled a 3/8 inch hole all the way through and out hammered in the 5/16 inch pronged tee nut in the center of each knob. You don't need any technical expertise. 16 is a general illustration of a router bit positioning system integrated in a separate housing; FIG.

The base has an aperture 427 with a threaded nut or insert attached behind the aperture, or the aperture itself may be threaded. A nut 264 may be included for securing the bit stop 103 against movement relative to the base 102 during use. 45 is a top plan view of the template guide system shown in FIG. The two sides of the template may be used to form two or more cuts for different types of joints. 48 shows a diagram of a tenon cut as it aligns with the set-up guide. Few of us ever suspect that these unpretentious bits of hardware could be so incredibly helpful, particularly to those of us who still use the ancient and venerable English system of measurements. Embodiments of the invention include apparatus and methods for providing appropriately sized mortise guides and tenon guides. 12 is a partial view of a workpiece stop being generally implemented for single pass half-blind dovetail formation; FIG.

Then, hammer in the 3/8 inch pronged tee nut. This includes items that pre-date sanctions, since we have no way to verify when they were actually removed from the restricted location. If the template is skewed with respect to the workpiece(s), pins/tails of differing lengths may result. I'm also going to need a spacer to connect to the rod, so I cut one up on the lathe that I drilled all the way through with a 3/8" bit. A finger joint consists of many small fingerlike pins that interlock together to join two pieces of wood. Make the fingers about 1/32″ longer than the width of the board so they protrude slightly when you assemble them. Suitable securing systems may include spring biased clamps, threaded clamps, cam or eccentric clamping system, and the like for securing a workpiece during routing operation. A first thumb nut 348 controls the front-to-back position of the rear rail 318. In further embodiments, a mounting bracket includes an elongate rail for receiving a template including an aperture or channel corresponding to the rail. The first and second ends of the rod are adapted to removably attach to the back rail 318 and the front rail 316, such as by sitting in a cradle 333 or other fixture connected with the rail.

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