2001 Gem Car Code -27 Problem - Gem Forum
Controller rebuild for All 1998-2015 GEM Cars. To discuss any controller issues or to purchase the rebuild service: You can purchase the rebuild service online or you can contact us with any questions. ELECTRICAL 5 - 22 BATTERY SAFETY WARNING: ALWAYS WEAR PROTECTIVE CLOTHING, GLOVES, AND GOGGLES WHEN HANDLING BATTERIES AND ELECTROLYTE. If you encounter problems charging your GEM, follow these guidelines. I have noticed that my Speedometer BDI display is sometimes missing the LED lights on parts of it, I just assumed that the thing had a bad LED, but maybe the actual display could be the issue here? My gem is driving perfectly except it will not drive in the high speed. Club Car IQ carts have a port to read the settings with a hand held programmer. Remove RH and LH pod covers. A core is required and must be sent to Ride-4-Fun to complete your order. Most electric traction equipment has such a device to have a positive way to cut off power to the motor in the event of runaway. However, sometimes you may encounter problems charging this GEM car accessory, therefore is important to know how to troubleshoot GEM car charging. Inspect the accelerator pedal on the floor of the Gem golf cart to make sure the pedal is engaging the drive motor.
- Gem electric car manual
- How to reset gem car controllers
- How to reset gem car controller programming
- Gem car repair manual pdf
Gem Electric Car Manual
These are located on the dashboard in many Gem models. 6 - 7 WHEELS & TIRES DIAGNOSIS AND TESTING – To install the wheel, first position it properly on the WHEEL INSPECTION mounting surface. 2 - 14 SUSPENSION AND STEERING Fig. Note: Bandit upgrade on EZ-GO DC Series or Sepex 19 Spline female motor coupling only! I don't think the motor is bad, it is brand new from D/D and ohms out properly. Knowledge on how to troubleshoot GEM charging is a very crucial; as you never know when you will encounter these charging faults. SUSPENSION AND STEERING 2 - 3 SUSPENSION AND STEERING DIAGNOSIS AND TESTING Condition Possible Causes Correction • • Loose or worn wheel bearing Replace front knuckle assembly Front end noise • • Loose or worn steering or suspension Tighten or replace components as components necessary •... 2 - 4 SUSPENSION AND STEERING ALIGNMENT ADJUSTING TOE 1.
Open the panel under the dashboard to access the wires behind the switches and inspect the area. So, what causes a GEM Car controller to break: A controller is under a tremendous amount of electrical stress. 2 - 16 SUSPENSION AND STEERING STEERING GEAR DESCRIPTION The GEM uses a rack and pinion steering gear with integral tie rods. A little more English for me, I guess I'm not sure where to look here.
How To Reset Gem Car Controllers
Special order custom motors are non-returnable. Also check for any loose connections at the controller. Five flashes signal that the charger is overheating. Conduct the checks of the previous steps, checking the battery for damage or low water; if the battery is good, check the connections to the power source and to the charger; confirm that nominal battery voltage matches the charger's voltage. This bolt must be horizontal and under the shaft (see Figure 3). In general the following GEM car problems may be an indication of a controller problem: Error Codes - Frequent occurrence of dashboard error codes. I finally got Trojans and a watering system. If your controller is non-rebuildable, we can provide a new controller at an industry best price. First try opening and closing the master switch to reset the controller. Plum Quick will NOT be liable for any cost of service calls, installation, alleged harm, both personal and materially and/or any damages from the installation of our products. The GEM e-series vehicles combine a spring and shock absorber into a single unit.
You can perform software revision by referring to the manual and adjust as required. When not moving, if i put it in high speed, the rectangle blinks around all of the gear indicators. Assistance with controller removal and installation With direct GEM car technician services by phone and instructional videos, Ride-4-Fun will make sure everything goes as planned. The Trunkback is a molded plastic box with a hinged locking lid. Series and Sepex battery pack layouts below. When u say open, do u mean just turn main switch under the seat off/on? BODY 7 - 26 TRUNKBACK/GOLFBACK/ MIRROR - CENTER REAR CLIP-IN STAKE BED LEG VIEW POCKET DESCRIPTION The center rear view mirror assembly is mounted in DESCRIPTION the center of the upper windshield support. DRIVETRAIN 3 - 3 INSTALLATION 7.
How To Reset Gem Car Controller Programming
Phone: 803-548-7205. To accomplish this, the The drivetrain consists of a 72-volt motor, a differential allows the axle shafts to turn at unequal gearbox/differential and two constant velocity drive... Your battery has to be connected and in excellent state for the charger to start the charging. Your GEM car could become damaged if left for 30 or more days on a low charge. WELL-VENTILATED AREA. All returns are subject to a 25% restocking fee regardless of reason for return. The headlamps and turn signal lamps are mounted in the hood. Purchaser agrees to indemnify and hold harmless Plum Quick Motors from any claims of third parties, whether authorized by purchaser or not, arising from, related to, or incidental to this contract or the merchandise purchased pursuant to this contract. If the cart does not move, check the springs on the brake and brake assembly to ensure it is not locked on the wheel. 5 - 7 ELECTRICAL DRIVE AND POWER SYSTEM ERROR CODES (Continued) Error Code Fault Description Corrective Action Improper or no contact at the drive Refer Motor Controller Circuit Diagram mode switch (defective switch as troubleshooting the start switch circuit. Interlock Relay Circuit) 3. ELECTRICAL 5 - 26 CLEANING SMC – STORAGE MARTS CYCLE After time batteries, attract dust, dirt, and grime.
Corrective actions are listed following each code. The switch is in different locations depending on year. Note: The absolute best way to check the quality of your battery pack is to do a running voltage drop test across the whole battery pack. The brush holder is inspected for cracks and or loose brush guides and replaced if necessary. If charging the battery does not fix your Gem golf cart, then test for more problems. Monitor the temperature on the painted motor case. 49 motor current low electrical fault check resistance of motor and. The charger will resume charging once the temperature has fallen. Green to green spade in the front harness. When the golf cart starts under-performing or moving very slowly, the most common problem is the battery. To install reverse this procedure. Satisfied Customers. The connector where the steering column harness attaches to the main harness is a weak point. Note: Customer has 30 days to make payment of upgraded motor after we have contacted the customer that their motor is ready to ship back to them and if payment has not been made after 30 days of notification motor can be sold by Plum Quick to cover the upgrade cost.
Gem Car Repair Manual Pdf
Replace the mounting bolts through park brake Two cables are attached to the park brake lever by lever brackets. You can rectify this by following your manual's instructions. Do not force rusted motor leads as the brush stud and insulator will break. 4 - 8 BRAKES DISASSEMBLY INSTALLATION 1. Remove the lower spring/shock bolts with a 3/4 the rear of vehicle frame. To perform this test you can use a cheap $20. 5 - 83 ELECTRICAL PIN LOCATIONS FOR IP HARNESS CONNECTORS Connector Illustration Connector Number Connects To Number of Pins in Connector Display D2, PSDM J2 PSDM J3 Display D1 Switch-Drive Mode, 5, 6, 9, 10, 11, 12, 13, 14 Switch-Trip Odometer, Switch-Light Switch-Multifunction Switch-Key GEM Service Manual November 2007... ELECTRICAL 5 - 20 12-Volt Battery Only CAUTION: It is essential when replacing the cables on the battery that the positive cable is All 2005 – Current Models attached to the positive post and the negative cable is attached to the negative post. Once the faults are cleared, the charger will automatically restart. Starting at the right rear, attach one end of bleed hose to bleed screw and insert the opposite end in a glass container partially filled with brake fluid (Fig. Designed by Plum Quick Motors for Club Car and EZ-GO DC Golf Carts, both Series and Sepex systems. Simply leave the vehicle caps due to over-watering and/or overcharging can plugged into a standard 110 VAC 15 A power form a conductive path that will cause the batteries... 5 - 27 ELECTRICAL CHARGING The battery charge receptacle is located on the front hood assembly. Apply Optimol Olistamoly 2 LN 584 LO grease Using a pair of short pry bars, gently force the or equivalent to the splines at the inner and inner end off the differential. Generally, a solenoid is an enclosed single pole cylindrical switch while a contactor is often multi-pole and has contacts that are visible.
Using reference marks, align steering wheel to steering shaft and place on shaft. See the below charts for + and – locations depending on a 36 volt, 48 volt (6 – 8 volt batteries) or 48 volt (4 – 12 volt batteries). BODY 7 - 2 SEAT BELTS Seat belts should be inspected monthly for the following signs of wear: DESCRIPTION 1. ELECTRICAL 5 - 42 The standard accessory system components for The power outlet is located in the center lower dash the GEM are essential for safe driving and consist (see figure 27 item 4) and is running on 12 VDC of the headlights, taillights, directional indicators, from the fuse protected DC/DC converter. Not all of these codes will necessarily apply to all model years.
So, what are my options if I need to replace or repair my controller: Replacing a controller can be costly and it must integrate with car specific settings and cable hook-ups, so it's important to understand your options when it needs to be replaced. Remove the spat or utility bed. Visually inspect fuses F10 and Replace the fuses if they are open. If not, follow the HARDWARE steps below. Check nominal voltage and see that this is not higher or lower than the charger's voltage.
All GE motor controller error codes that I am aware of contain two digits.