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July 8, 2024, 6:58 pm

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  8. Harley 4 speed transmission differences explained
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  11. Harley 4 speed transmission differences map
  12. Rebuilding harley 4 speed transmission
  13. Harley 4 speed transmission differences video
  14. Harley 4 speed transmission differences tool

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The clutch-actuator end of the 4-speed clutch cable is not compatible with the five-speed type clutch actuator. A reverse idler is 13... ) and a 23 tooth (Andrews close 3rd mainshaft gear? ) This transmission case will fit earlier big twin frames. Or use my trapdoor made for using a 4-speed kick cover... Harley 4 speed transmission differences explained. The progression may not be linear (continuously reduced) or done in proportionate stages for various reasons, including a special need for a gear to reach a specific speed or RPM for passing, racing, etc.

Harley 4 Speed Transmission Differences Explained

Harley-Davidson 45 Standard, WLDR & WR Transmission Ratios. The transmission access cover on Sportsters is commonly called the trap door. I'm unlearned about 4spd gearing, though I've been using a stock 4spd in my 76FLH bolted to my little 88" stroker for years now. Unfortunately, the new 2. gear position is "reverse" on the shift gate, since the shift cam will be difficult to modify. In addition, it ensures smoother shift transitions (and better all-over operation) in towing scenarios, a primary concern for those behind the wheel. 3-Speed + overdrive RPM loss on shift. Rebuilding harley 4 speed transmission. 571429 for the 1941-73 standard ratio transmission.

Harley 4 Speed Transmission Differences Chart

The transmission countershaft rides between an open needle bearing in the trap door and a closed needle bearing in the right engine case. The transmission also offers quicker fill times, with the reduction in hydraulic passage lengths. Also, bigger engines can pull a steeper 6th gear ratio and this is why we developed deep overdrive for OD6. The History of the Harley Five-Speed Transmission. This presents Harley owners with a choice: Use the same lubricant in all three areas of the bike, or use a separate lubricant formulated and labeled for each area? Further efficiencies are found in control of its operating temperature, thanks to an internal thermal bypass. There's nothing wrong with the stock five speed except it's not the later splined shaft five speed but the guts/door/later end cover do swap. The four-speed Sportster transmission saw long use, starting with 1954-1956 Harley K-models, 1957-1985 Ironheads, and 1986-1990 Evo Sportsters.

Harley 4 Speed Transmission Differences Diagram

Despite the increase in gearing, the 10-speed transmission gains a modest one-inch in length and four-pounds in weight. The lubricant develops a slightly thicker fluid film on gears, which provides extra cushion to help diminish loud "thunks" and gear noise. Jiracek 4-Speed RPM loss on shift. Shovelhead style trans are inferior pieces besides lacking a gear.

Harley 4 Speed Transmission Differences Map

The modest recall consisted of 142 units in full, and was based around the improper installation of a roll pin, which could potentially cause a loss of the 'Park' function. GM followed a similar train of thought in regard to its Camaro ZL1, the first model year of which was released without the 10-speed transmission, allowing for further testing. Overdrive transmission. This requires the existing gear to be ground off, and another (with the same tooth pattern) to be welded or key to the countershaft gear. The undercutting on the side of the dog teeth (highlighted with red line on image below) is an important distinction between DD6 and OD6. This is the single most important determinant of low-speed acceleration. That said, differences arose during the development stage. British 4, 5 & 6 Speed Gear Sets. Harley 4 speed transmission differences map. It's all together in a Sputhe case... 05-22-2020 #24.

Rebuilding Harley 4 Speed Transmission

Compensator wear often leads to a knocking or ticking noise. It rides between the clutch gear bearing in the trap door and 23 loose needle bearings in the right-side engine case. The Knucklehead engine was replaced by the Panhead in 1948, but the four-speed transmission used on the EL would remain Harley's primary transmission design until the 1980s. I'll likely do that with my leftover FXR box since now I've a spline shaft five speed leftover too. 1941-73 Standard Ratio RPM Loss on Shift. Ironhead Countershaft. Considering that the viscosity of most transmission fluids fall between 6-7. 11 Things You Need to Know about Ford & GM’s 10-Speed Transmission Page 1 of 0. For the 1941-73 standard transmission, the high gear tooth counts are: 22 for the main drive gear and 14 for the clutch gear; the 1. number is always 1. Please note that there are size differences between the components, and direct substitution of an alternate gear (early to late, close to standard, etc. ) Where to Find the 10-speed Transmission. However, the engine sprocket shaft must be of the type used in 1970-later big twin style engines. In essence, Synthetic V-Twin Transmission Fluid and Synthetic V-Twin Primary Fluid are formulated to protect just one area of your bike rather than three.

Harley 4 Speed Transmission Differences Video

With over 50 big and small individual pieces, overhauling an Ironhead transmission requires attention to detail and a lot of checking and rechecking. Help me get to 40 or even 50. The reverse idler and its shaft (which spins the output gear backward) come out. Buy a later bagger box and run without oil pan as a bolt-in (on stock FXRs and likely the Paughco but I don't know what crossmembers it runs). Running a five speed case makes future six speed installs easy. S&S recommends using this style trap door and end cover with the ""ball and ramp"" clutch actuator. When compared to the 25% drop seen in ZF eight-speeds, this is impressive, as it maintains close-to-peak power during full-throttle acceleration. Later Sportsters with wet-clutch setups (1971 up) have a solid mainshaft. But the ten-speed made an immediate splash in late 2017, introduced as part of Ford's F-150 Raptor (as well as an option for the standard F-150, when equipped with the 375-hp 3. Overall, this allows for a smooth launch and climb through the gears, as well as downshifting (as needed) without any sense of jarring interruption. Carefully check all gears before re-use. Instead, another, smaller gear is substituted for the 19 tooth reverse (35284-41) on the mainshaft (you can't use the original, because it doesn't mesh with the countershaft reverse gear, only with the reverse idler gear).

Harley 4 Speed Transmission Differences Tool

What screwed me (why the belt is so loose) is that the 12-13/16th center shrank 6% over that length of casting. Baker 6 into 4 classic looking gearbox. Got any more photos...?? Read more about the optional factory ratios for all these brands: BSA, Norton, Triumph. The desire to increase efficiency out of drivetrains is hardly limited to the design and re-engineering of engine builds, with many transmissions being modified to include additional gearing. Remembering to buy one lubricant is far easier than remembering three. It just takes a lot of work. If my Shovel boxes ever shit the bed they'll be replaced with splined shaft Softail transmissions and primary drives, but I think they get scared into behaving when I mention that. If a new 17 tooth gear (made from an Andrews Products 2.

6th gear in the DD6 has a 1:1 ratio; the same as 5th gear in a 5-speed. Although only two are needed, a meticulous builder may remove and install half a dozen shifter forks before the correct gear clearance is obtained. Ford and GM's most recent partnership was first announced back in 2013, intended to yield both nine and ten-speed automatic transmissions. Complexity of Launch. The second pump stands in for a hydraulic accumulator while taking up less space overall and proving more reliable. That said, the 10-speed transmission laughs in the face of naysayers, empowering both Ford and GM to offer a "have your cake and eat it too" solution who like the performance and efficiency of a CVT, but prefer a more traditional feel. Synthetic V-Twin Transmission Fluid has a higher viscosity than 20W-50 Synthetic V-Twin Motorcycle Oil. The problem with overdrive is that high gear in most transmissions is direct (no gears transmit power, they're still touching but they "freewheel"), and the shift clutch (or dog) just locks the output gear (holding the sprocket) to the mainshaft (holding the clutch) so there is no ratio at all. This is the reduction or decay in the percentage drop in engine speed in the next gear (e. g. after shifting from 1st to 2nd). The amount of engine. S&S trap doors are of the 1987-'99 style.

The oiler plug sits outside the open needle bearing and press-fits into the trap door. The existing wheel may require modification to accept the speedometer drive unit. WLDR Special Ratio Calculation. In addition, the decision to limit the span ensured that top gear was more easily sustainable during highway driving sessions.

This helps the fluid remain thicker, which helps it cling to the compensator without being "flung off" as easily for maximum protection. Before installing the oiler plug, check countershaft end play. No six speed option without case replacement. It is mounted with four bolts that do not require washers. 1941-73 alternate ratio calculation. Here, we offer guidance for deciding what's right for you. Although the Sportster unit transmission is complicated to assemble, there is no groundbreaking technology here. This also makes the shift into overdrive even closer than the WR shift into high gear, so it's actually useful for racing. Last edited by Dragstews; 05-22-2020 at 2:10 PM.

Click here to see the big twin tables:. The early style was used from 1958 up until early 1984.

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