Adjustable Box Joint Jig | Sanctions Policy - Our House Rules
Tom notes that the joints will overhang a bit because he wants some extra space to sand the pieces down smooth and even—which would be hard to do if the joints are not cut correctly and if they lined up perfectly. Detailed photos and a downloadable plan guide you step by step through the process of creating an adjustable box joint jig. A tight connection will not provide room for glue, a loose connection will not provide a sufficiently strong connection. 8B, 9, and 17, in an embodiment of the present invention, a visual alignment system for inclusion in a jig apparatus is disclosed. You'll need the following cuts. The base 102 is formed by bending a sheet of metal, having appropriate rigidity, durability, and other characteristics, into a generally rectangular configuration.
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The user aligns the first board by placing it against a stop 302 mounted at the side of the front face 106. We may receive commission when you use our affiliate links. If the fingers are too close together, the joint will be loose. A first clamp assembly 140 secures a workpiece 112 vertically against the front face 106 of the base 102 by sandwiching the workpiece between the front face and the clamp assembly 140, and a second clamp assembly secures a workpiece 114 horizontally against the top face 108 of the base by sandwiching the workpiece between top face and the clamp assembly 277. The results were great, pretty much perfect fitting box joints straight off of the tablesaw. In additional embodiments, portions of the workpiece stop 168 may include a contoured edge such as a half-circle recess to accommodate a threaded rod, such as may be included in a template securing system, a clamping assembly, or the like. I'm also going to need a spacer to connect to the rod, so I cut one up on the lathe that I drilled all the way through with a 3/8" bit. Turners Reference Guide. We offer the Woodsmith Adjustable Box Joint Jig plan as a downloadable PDF or a printed format that we ship to you. In this position, the set-up guide aids in aligning the front rail 316 front-to-back and the right finger assembly 340 b left-to-right.
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In this way, the user can adjust the distance 334 between the front and back rails and fix the distance using the rod 328. Make the second cut. A plurality of individual fingers may be slid on the template rail 206 to the desired position. Alternatively, a positioning system 139 as shown in FIGS. In an embodiment of the mortise and tenon finger assembly 314, the user can adjust the distance between the front 316 and back 318 rails using an adjustment assembly 326. How to make a finger joint/box joint jig. The user can adjust the support rail up-and-down and secure the sleeve in position by tightening the knob. Alternatively, the post and sleeve may have other complementing cross-sections such as square, semi-circular, or other appropriate shapes as would be apparent to one of skill in the art. For example, a user may be capable of forming a dovetail joint for an angle other than 90° (ninety degrees) such as to form a decorative box or the like. 28-29 or 56-58 can be used in conjunction with the router to properly position the router bit between the guide rails 316, 318. For example, a template embodiment may have a half-blind template on one side and a dado template on the other, as shown in FIG. Positioning the face properly is often a frustrating loop of trials and errors. Glue 2 HDF boards on the box jig. Box joint jig with screw advance (see above for plans).
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Step 3: Knobs, Block, Handle. Below is a picture of a finished router table box joint jig. Then position the board in between piece A and piece E. And now you can continue securing piece E on the top and screw it down. DadoRight™ for True Trac™ System. In an additional aspect of the present invention, a router bit positioning system is described. Other joints face similar issues that affect the fit and finish of the joint and the overall quality of the finished product. Other configurations may be implemented as well, for example, a void or recess may be formed between the first and second side in order to provide a clearance space in the base adjacent an end of the workpiece.
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Now if your blade is 1/8 of an inch, then you should make the spacer that distance. In further examples, a recess or aperture 177 may be included in the sliding fence portion such that a user may align the recess as necessary to permit proper bit clearance while supporting a workpiece along the fence system 155. When joining narrow pieces of wood, make sure you have enough pins on both wood pieces. Divided Light Door Set. Make sure to position it right and screw down on piece D, making sure to pre-drill ahead of time.
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A tab 492 extends along a face of the support block. In this configuration, the housing portion 145 may direct dust and debris generated during material removal away from the template and router. Additionally, a collar body groove 119 may be included to assist in aligning the outer sleeve 121 to the collar body 115 and in retaining the outer sleeve on the collar body. Glue the pin in the cut slot and make sure it is flush with the bottom of the fence. Preferably a spiral router bit. I think this may be a really helpful jig for a lot of woodworkers like myself who have no dado set, but still want to create strong joints on the tablesaw very quickly. 32 and 33, when a template 193 is set in a first position (FIG. In this manner, the jig may be used to form mortise and tenon joints as well as dovetail and other joints in which the two workpieces meet at an angle other than 90 degrees. This way the pieces are nice and tight for cutting, but can still be removed easily when you wish to change the joint design.
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It is believed that the present invention and many of its attendant advantages will be understood by the forgoing description. Move the wood piece onto the pin using the freshly cut slot. A bracket 291 extending from the template support rail 141 secures these blocks. Step 10: Using the Jig. This jig is an attachment to my previous table saw cross cut sled, which I've made a very detailed Instructable about: How To Make a Cross Cut Sled. 9 and 10 illustrate a guide template 118 used in an embodiment of the claimed invention. 30 is an isometric view of a jig apparatus, storage device, router support, and router bit depth adjustment system in accordance with an embodiment of the invention; FIG. Slots may also be formed in the top surface 108. In an advantageous embodiment, a variable spacing collar system includes a kit of collar bodies/outer sleeves corresponding to commonly formed mortise and tenon joints such as a ½″ (one-half inch) joint, a ⅜″ (three-eighths inch) joint, or a ¼″ (one-quarter inch). Window Sash Set Instructions. The pin should be long enough to support wood pieces of different sizes (a protrusion of 2cm is sufficient). In a first embodiment, a template guide 440 has slots 386 formed at a lower end of the guide surface 393. For a 1/2 inch joint, I have a spacer measuring 1/2 inch. Make sure the glue gets on all the pins and cutouts.
They both provide excellent results. Without the repeatable bit stop, tedious measurement and adjustment would be necessary to repeatably achieve the correct depth setting. While the described embodiments are generally directed to an apparatus in which a user manipulates a hand-held router with respect to a fixed workpiece, principles of the present invention may be equally applicable to an apparatus that uses a fixed cutter, such as in a router table. To set up this jig, you must move the face right or left, adjusting the space between the tenon and the dado blade, so the fingers will be properly spaced. Any goods, services, or technology from DNR and LNR with the exception of qualifying informational materials, and agricultural commodities such as food for humans, seeds for food crops, or fertilizers. Then make your cuts. An engaging plate may be disposed between the lock bar and the workpiece in order to provide even application of force to the workpiece. What you get (Printed & Shipped): - 8 pages of step-by-step instructions. Additionally, one of skill in that art would recognize that alternative connecting means could be used between the mounting ring and the template guide, including a bayonet fitting, interlocking tabs, or other appropriate mechanisms.
Tools and Supplies Used to Make This Woodworking Jig. So I made a circle, drilled 3/4 inch holes in the corners, and then cut out the circle in between on the bandsaw. The base includes an aperture 427. For example, as may be best observed in FIG. 66 is a plan view of the adjustment rod of the mortise and tenon finger assembly. Clamps or other securing devices with both coarse and fine adjustment are advantageous in securing a workpiece. The user can adjust the template front-to-back 148 or up-and-down 159 to match the dimensions of the workpiece and the type of joint by adjusting the vertical position of the bolt 138 within the slot 132 and by adjusting the horizontal position of the coordinating knobs 142, 146. The eccentric cam presses against the workpiece 112, securing the workpiece against the front face 106 of the base. While the angle mounting system of the present invention is implemented as a removable attachment, those of skill in the art will recognize the system 155 may be integrated into a jig apparatus 100 without sacrificing the advantages described herein. The mortise and tenon assembly may include set-up guides to aid in accurately adjusting the finger assembly. 73A-D schematically illustrate the process of forming the tenon board for a sliding dovetail, and FIGS. Lock Miter Instruction. The set-up guide is placed on the top surface of the mortise and tenon finger assembly 314 with the cylindrical protrusion 394 extending downwardly, the bottom of the protrusion corresponds with the correct height of the tenon workpiece.
When the left stop assembly is swapped for the right stop assembly, the interior edges of the stop assemblies will switch from flush to offset and vise versa. The halves are attached to each other, but the lower half 305 can slide left-to-right 307 with respect to the upper half 304 and can be locked at a slight offset 308 from the upper half. The protrusion may be secured to the base by interlocking with the recess and/or by the use of screws 424. If you want to cut two pieces of wood that fit flush into each other, then you need to space them out evenly. The post is inserted into a corresponding hole formed in the rear rail 318 allowing the stop to be removed and replaced. A bit stop may be mounted to the base, a tab extending from the template, or a dedicated housing.
MuscleChuck Compatibility Chart. Now, let's get the handle, put on a 1/4 inch washer, put the screw attached to the handle through the hole in the wheel, add another washer and then screw on the two 1/4 inch nuts. For example, a user may own one jig for making dovetail joints used in drawers and cabinets and an entirely separate jig for forming the mortise and tenon joints needed to assemble a table leg and rail. Eventually I used a bolt with the perfect diameter, which I drove right through the fence so that it wouldn't wobble or waver. Achieving the correct front-to-back adjustment by traditional means can be time consuming.
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